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網(wǎng)絡(luò)變壓器模塊自動(dòng)點(diǎn)焊機(jī)
網(wǎng)絡(luò)變壓器模塊市場(chǎng)需求量非常大，提高生產(chǎn)效率的主要瓶頸是，變壓器繞組的漆包線焊接到輸入輸出引腳上。傳統(tǒng)工藝屬于典型的勞動(dòng)密集型作業(yè)，人為不確定因素很大。浸錫時(shí)焊點(diǎn)大，容易造成短路，業(yè)務(wù)量較大的廠家通常把這部分工作外發(fā)到別的廠里完成，這樣就存在更多不可控因素，如生產(chǎn)質(zhì)量、交貨期、數(shù)量、產(chǎn)品安全等，同時(shí)增加了很多本可以避免的費(fèi)用，如運(yùn)輸費(fèi)用，材料半成品的損耗費(fèi)用，產(chǎn)品跟蹤的管理費(fèi)用、半成品庫(kù)存量大增的資金積壓費(fèi)用。
如果用網(wǎng)絡(luò)變壓器自動(dòng)點(diǎn)焊機(jī)這些問題可以得到很好的解決，變壓器繞組繞好線后直接用簡(jiǎn)易夾具卡好漆包線，卡線速度是纏線到端子引腳速度的數(shù)倍，用機(jī)器自動(dòng)點(diǎn)焊，焊接完成后多余的漆包線自動(dòng)斷落，不存在短路的問題，也將人為因素降到最低水平，庫(kù)存的半成品數(shù)量降可到非常低，產(chǎn)品質(zhì)量、交貨期限、交貨數(shù)量完全可以控制，產(chǎn)品生產(chǎn)的管理變得非常簡(jiǎn)便。該機(jī)器由逆變高精密漆包線點(diǎn)焊機(jī)和一維自動(dòng)化平臺(tái)構(gòu)成，自動(dòng)化由PLC控制，伺服馬達(dá)提供快速準(zhǔn)確的位移，人機(jī)界面便于更改機(jī)種靈活編程，焊接平均速度為每點(diǎn)0.25秒。焊接電源可選擇15組能量輸出，可適應(yīng)單線、雙線、多線，線徑變化等不同能量需要，實(shí)現(xiàn)焊接質(zhì)量的一致性、穩(wěn)定性、可靠性。焊點(diǎn)為漆包線的銅材與端子的銅材直接熔接，具有更寬的溫度適應(yīng)性。該工藝非常成熟，己幫多家知名企業(yè)導(dǎo)入生產(chǎn)。

High-speed network module automatic spot welding transformer
Network transformer module market demand is very large, and increase productivity of the main bottleneck is that the transformer windings of the wire soldered to the input and output pins. Traditional process is typically labor-intensive operations, a large man-made uncertainties. Solder joints, and easily lead to short-circuit, many of the larger volume of business manufacturers of this part of the work is usually outsourced to another to complete the factory, so that there is more uncontrollable factors, such as quality management, delivery management, the number of management, product security, has also increased the cost of a lot of this can be avoided, such as transportation costs, materials costs of the loss of semi-finished products, products with the management of the cost of fully mechanized, semi-finished inventory backlog increase in the cost of funds.
If the automatic spot welding machine network transformer will solve these problems, the transformer winding around the well after the direct use of simple line card good fixture wire, card line speed is several times the speed of winding, automatic spot welding machine, welding redundant after the completion of the Automatic wire cut off, short-circuit the problem does not exist, will also minimize the level of man-made factors, the number of semi-finished goods inventory can be reduced to very low, product quality, delivery period, the number of delivery can control, change management products very simple. The machine by the inverter spot welding machine high-precision wire and one-dimensional automation platforms, automated by PLC control, servo motor to provide fast and accurate displacement, human-machine interface to facilitate programming flexibility to change aircraft types, welding speed of 0.25 seconds for each point .
The process is very mature and has helped a number of well-known enterprises into production, the customer! Free of charge to help customers into the production process.